Welding Solution
Welding Solution
We are one of the leading Supplier of various types of welding electrodes. These electrodes are manufactured using high quality raw materials including steel wires & ferro alloys, which provide superior quality and durable welding joints. Our entire range of electrodes caters to the needs of fabrication industry and is widely appreciated for their high quality and optimum performance.
Mild Steel Welding Electrodes
It is medium coated rutile type General Purpose all position mild steel electrode. It operates with a quiet stable arc, easy striking and restriking, low spatter, smoke with self releasing slag, producing smooth, bright and well – rippled beads. For welding of highly stressed joints, all types of steel structures, pipelines, boilers, bridges, railway wagons, machinery construction, tanks, ships, agricultural implements, windows and grills, mobile construction equipment etc.
UTS-N/mm² |
E%
|
°C/J
|
410 |
22%
|
0/60
|
Low cost medium coated rutile type General Purpose all position mild steel electrode. The electrode operates with a quiet stable arc, easy striking and restriking, low spatter and smoke. The slag is self releasing, producing smooth,bright and well – rippled beads. Easy to operate in all positions including vertical down.
It is a medium-heavy coated rutile type all position M.S.electrode for major structural work where finish is of importance. It produces a smooth, clean weld deposit with very little spatter, loss. Slag is self releasing radiographic quality, shiny and non-porous welds with high crack resistant. Ideal for groove welds with good penetration.For welding of pressure pipelines which cannot be welded from inside, storage tanks, automobile bodies, L.P.G. cylinders, ship building, pressure vessels, railway coach panels, sheet metal work, bridges, construction equipment.
UTS-N/mm² |
E%
|
°C/J
|
470 |
24%
|
0/60
|
It is heavy coated rutile type all position electrode for major structural work where radiographic quality at high welding speed is desired. Produces smooth, well-rippled beads, medium penetration and little spatter. Self releasing slag, shining beads of excellent profile. For welding of storage tanks, locomotive fire boxes, railway coach panels, automobile bodies, scooter frames, boilers and wherever strength combined with streamlined finish is necessary. Best suited for radiographic quality welds and bridging wide root gaps.
UTS-N/mm² |
E%
|
°C/J
|
410 |
22%
|
0/60
|
High Tensile Low Hydrogen Electrodes :
It is medium heavy coated rutile, iron powder type electrode for all position welding of mild steel. Best suited for fast welding and vertical down welding. Gives smooth arc, medium penetration, extremely ductile and radiographic quality welds. Deposition efficiency is approximately 110%. For welding of pressure vessels, ships building, shells, building structures, machine parts, storage tanks, truck frames and bodies. Ideal for repairing steel castings in foundry, underframes and bodies of railway carriages and wagons.
UTS-N/mm² |
E%
|
°C/J
|
510 |
22%
|
0/60
|
It is a medium-heavy coated all position, Hydrogen controlled electrode for medium high tensile and low alloy steels. Ideal for joining and surfacing high strength steels, chrome-nickel steels and other heat treated steels where matching of base metal and weld metal is not necessary. Produces radiographic quality welds. Deposition efficiency is approximately 110%. For welding of railway class III steel for depositing buffer layer before hardfacing. For overhead cranes, butt welding of rail ends, repair in cast iron, joining mild steel to cast iron.
UTS-N/mm² |
E%
|
°C/J
|
530 |
24%
|
-30/35
|
It is heavy coated, hydrogen controlled iron powder type all position electrode giving an extremely smooth arc, medium penetration and least spatter. Produces extremely ductile and crack resistant, radiographic quality welds. Easy slag removal. Deposition efficiency is 115% approx. For welding of high pressure piping, tanks and vessels, earth moving equipment, cranes, girders and rail coaches. Heavy welded fabrications as replacement for castings, bridges, penstocks, pressure vessels, root runs in heavy and restrained joints. Also used for welding in sub-zero temperatures down to -33°C.
UTS-N/mm² |
E%
|
°C/J
|
530 |
24%
|
-30/35
|
A super-heavy coated iron powder ‘touch-welding’ electrode with outstanding deposition rate for downhand butt & fillet welds and horizontal fillet welds. Easy to manipulate and produces smooth welds with very low spatter loss. Use high current to increase welding output and production. Gives radiographic quality welds and has a deposition efficiency of approximately 140%. Heavy structures like cranes and bridge girders. Assembly of earthmoving equipment. Welding of thick plates in penstocks, ship building, boilers etc. Heavy machinery parts pressure vessels.
UTS-N/mm² |
E%
|
°C/J
|
500 |
24%
|
0/50
|
Hard Facing Electrodes
A medium heavy coated rutile type electrode deposits air hardening type weld metal of approx. 250 Brinell hardness. The weld metal is machinable. A buffer layer of IDEAL-7016 is recommended on carbon steels and low alloy steels. For welding of gears, tram tyres, shafts, sugarcane crushes, gear wheels, hammers, pinion teeth, pulleys, couplings, spindles and axles
A medium heavy coated Rutile type electrode deposit air hardening type weld metal of approx. 350 Brinell hardness. The weld metal is machinable with carbide tools. A buffer layer of IDEAL-7018 is recommended on carbon steels and low alloy steels. To weld couplings, conveyor parts, log wheels, cams, crawler parts, axles, cold punching dies, brake shoes, drive sprockets, gear shafts, latch bars & plates, plough shares, pulleys, shafts, steel castings, shear blades, sprockets and wobbler ends.
Hard Facing Cutting Cellulosic
A medium heavy coated, low hydrogen air hardening type electrode for hardfacing applications. Produces extremely hard, sound and non-machinable welds. Due to low hydrogen coating it can be used on high carbon and high sulphur steel without inducing under bead cracking or porosity. The deposit can be finished by grinding only. For welding of oil expeller worms, pan mixer blades, stone crushers jaws, muller tyres, screw conveyors, cement die rings, hot and cold punching dies, crane wheels, caterpillar treads, mine rails, shear blades, bamboo chipper knives, croppers etc.
A medium heavy coated, low hydrogen work hardening type electrode for hardfacing application on austenitic Mn steel parts like stone crusher jaws, dredger bucket teeth, etc. where resistance to impact is necessary. The weld deposit consist of 12% Mn steel which has 200 Brinell hardness which increases to over 500 brinell under severe impact in service. For welding of rock crushing jaws, manganese steel rails, dredger bucket teeth cement grinding rings, mining, various parts of earth moving equipments, muller tyres hammers etc.
It is a specially developed electrode versatile in cutting, goughing and other related operations. A powerful arc with negligible slag enable rapid cutting. It can be used in all positions since the kerfs are narrow. Eminently suitable for burning out rivets, as also for removing risers and runners from foundry castings. Applicable for cutting and piercing of alloy steels, cast iron, copper and aluminium.
It is a medium coated, all position, cellulosic coated electrode with a forceful, penetrating arc and a thin brittle slag. Gives a flat bead with melting rate. The weld metal is highly ductile and of radiographic quality. Suitable for all position work. For welding of pipelines, pressure vessels, tanks, structurals, field work where good penetration is necessary in all positions. Good fit-up joints necessary. Specially suited for pressure pipelines which cannot be welded from inside.
UTS-N/mm² |
E%
|
°C/J
|
450 |
24%
|
0/50
|
Stainless Steel Electrodes
An all positional stainless steel electrode giving radiographic welds which offer maximum resistance to corrosion and cracking with excellent creep strength. Weld can withstand elevated temperatures upto 800°C. A low carbon 19/10 stainless steel electrodes with controlled ferrite content of 3 to 7%. For welding of AISI types 301,302,304,305 and 308 steels of difficult weldability weld steels. Used for welding of household articles, hospital apparatus, pump impellers, shafts, valveseats, chemical plants, milk and soap industries.
UTS-N/mm² |
E%
|
°C/J
|
550 |
35%
|
27±2/60
|
It is an extra low carbon 19Cr/10Ni stainless steel electrode for non-stabilised and stabilized Cr-Ni steels resistant to atmospheric corrosion of 18/8 type. Has easy striking and restriking with fine rippled beads and has excellent creep strength and the weld metal is radiographic quality. For welding of all Cr-Ni steels with low or medium carbon content as well as Ti & Cb stabilized Cr – Ni steels of 18/8 type represented by AISI types 302,304,304L,321 & 347 welding of household articles, hospital equipment, chemical plants, milk and soap industries, valve faces and seats.
UTS-N/mm² |
E%
|
°C/J
|
550 |
35%
|
27±2/55
|
UTS-N/mm² |
E%
|
°C/J
|
560 |
26%
|
27±2/55
|
UTS-N/mm² |
E%
|
°C/J
|
560 |
26%
|
27±2/55
|
A medium heavy coated, rutile type all position electrode to give fully austenitic 25% Cr / 20% Ni weld deposit. Weld metal is scale resistant upto 1050°C. Low spatter loss, smooth and uniform bead having easy slag removal properties. Welding AISI 310 type, German steels 4762,4828,4841,4846 and 4848 Cladding side of stainless clad steels, straight chrome steels and dissimilar steels, hydrogenation and polymerization plant, gas turbine combustion chamber parts, annealing boxes and carburizing pots.
UTS-N/mm² |
E%
|
°C/J
|
540 |
30%
|
-50/35
|
It is an all positional electrode depositing Mo-stabilized welds of radiographic quality and excellent creep strength. Ferrite is so controlled as to offer maximum resistance to corrosion. Cracking and high temperatures upto 800°C. A low carbon 18/13/Mo stainless steel electrode makes the weld metal resistant to corrosive agents of a reducing nature. For welding of 18/8/Mo steels such as AISI 316, 317 types, tank vats coils, chemical mixers, paint, dye industries and other related processing industries
UTS-N/mm² |
E%
|
°C/J
|
550 |
30%
|
27±2/60
|
It is a low carbon 18/13/Mo stainless steel type electrode for welding of stabilized and non-stabilised Cr-Ni steels resistant to atmospheric corrosion of the 316 type. Resistant to grain disintegration of operating temperature upto 350°C. The weld metal has excellent creep strength and of radiographic quality. For welding of all Cr-Ni steels with low or medium carbon content as well as Ti & Nb stabilized Cr-Ni steels of 18/8/2 type such as AISI 316 ELC or 316 types, stainless steel clad plates, paint and dye industries and chemical plants.
UTS-N/mm² |
E%
|
°C/J
|
550 |
30%
|
27±2/55
|
It is a low carbon 18/13/Mo Nb stabilized electrode with controlled ferrite content of 4 to 8 percent for maximum resistance to stress corrosion cracking, chemical corrosion. The weld metal has excellent creep strength upto 850 °C and is of radiographic quality. For welding of AISI 318 grade paper mill equipment, chemical plants, dyeing equipment, pickling plant, heat resisting, casting backery equipment etc. Also used for non stabilized steels of the types AICS 316 and 317 when maximum resistance to corrosion is required
UTS-N/mm² |
E%
|
°C/J
|
550 |
25%
|
27±2/50
|
Cast Iron Welding Electrodes
It is light coated, electrode depositing nickel. Specially designed for welding cast iron the cold way. The nickel weld deposit which bonds thoroughly with the cast iron, does not pick up carbon or any other element form the base metal and remains soft and tough. The weld deposit is machinable and its tensile strength is adequate for cast iron. Reparing of broken castings, building up of worn surfaces on castings, correcting of machining errors on castings, welding of cast iron to steel etc.Ideal – NICKEL – AWS: E Ni-Ci
It is an all positional electrode having a core wire of low melting point monel metal for cold welding cast iron without preheating and for getting a machinable weld on cast iron. The electrode gives a nickel-copper (monel) deposit.For welding fractures in heavy castings, fabricating cast iron machine components, welding cast iron to mild steel, filling up castings defects, correcting machining errors, rebuilding worn surfaces.
A medium coated electrode with ferro-nickel core wire specially designed for welding cast iron the cold way. The nickel-iron weld deposit does not pick up carbon from the base metal and hence remains ductile, soft and easily machinable at the same time retaining adequate strength. For welding and repairing cast iron parts, broken castings, building up of worn surfaces or correcting machining errors on castings and joining cast iron to steel. Welding on nodular graphite iron, malleable iron subject to heavy wear.
It is a medium coated electrode for economy class machinable welds on cast iron. The electrode should be preferred when a strong and rigid joining is to be obtained between two cast iron parts. Suitable for welding of cast iron parts for all types of general reclamation or repair work. Pre – heating is recommended for heavy and complicated sections. For welding and repairing cast iron parts, broken castings, building up of worm surfaces or correcting machining errors on castings and joining cast iron to steel. Welding on modular graphite iron malleable iron subject to heavy wear.
It is a medium heavy coated, low hydrogen type electrode for nonmachinable weld on cast iron. Preferred when a strong and rigid joints are obtained between two cast iron parts. Preheating is recommended for heavy and complicated sections. The electrodes should always be keep dry. For welding of cast iron parts and for all types of general reclamation or repair work where machinablity is not a primary consideration. It is also useful in joining of cast iron to mild steel.